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Flexible Capabilities
The Inexpensive, Versatile, Reliable and Rugged Relay


March 1, 2007

ARTICLE TOOLS
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The Form A has one common and either a normally open (NO) or a normally closed (NC).


At one time, all fire control boxes and burglar alarm controls were designed around relays, diodes and a few resistors. With the advent of reliable solid-state devices, those controls evolved from indicating simply a “normal” or “alarm” condition to providing a multitude of types of premises information — everything from the status of the protection devices to who activated or deactivated the control.

At a monitoring center, a dispatcher can actually follow a burglar through a building with the zoning and restore features of modern controls.


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The Form C has one common and both an NO and an NC.
The relay, as an antiquated signaling device, has since become the best means of providing switching or isolating of peripheral devices.

A relay is an electromechanical device that is energized by either an AC or DC input. Because fire and burglar controls operate on either 12VDC or 24VDC, any inputs will be DC. An electrical input (DC) is applied to a coil, which is wrapped around an iron core to create a magnetic field within the solenoid. That magnetic field attracts the armature toward the coil causing either a “make” or “break” between contact points.

A relay is available in a single pole up to a four- or a six-pole, although the double pole, double throw (DPDT) is the most applicable relay used in the fire and burglary industry.

The contact ratings can be from a few mA up to 5A. Coil inputs can be 6VDC, 12VDC or 24VDC with a current requirement of approximately 30mA. The more poles, the greater the pull-in current requirement.

Most importantly, the coil inputs (DC), the coil and the solenoid are completely isolated. That means there is no continuity between them and the contacts, which is why the term “dry contacts” is used as opposed to the switched input of a solid-state device.


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The common relay board is approximately a 2-inch by 2-inch circuit board with wide circuit tracks that connect the pin-outs from the relay to the terminal strips.
The isolation of the contacts is where the flexibility of the relay comes through. By using an applied voltage or a loss of voltage to the coil of a relay, an isolated, high-current-rated, reliable, mechanical switch is available.

Whether fire, burglary or access control, a relay allows lights to be turned off or on, doors to be locked or unlocked, strobes to be activated, elevators in conjunction with heavy-duty relays to be turned off and on, and more.

The use of relays to switch or isolate devices also enhances the reliability of that control. The standard outputs and programmable outputs of a control box, reader or other device used to drive the coil of a relay requires a low current draw on that power source.

The contacts of the relay, when switching a separate AC or DC power source to a remote device, protects the control circuit board tracks and solid-state devices from the effects of high current, transients and demand surges or collapses.

There are approximately a half-dozen manufacturers of add-on relay boards. The common relay board is approximately a 2-inch by 2-inch circuit board with wide circuit tracks that connect the pin-outs from the relay to the terminal strips.

The contact rating in volts and amps is printed on the relay surface. Markings for the coil input (+, -) and the C, NO, NC connections are adjacent to the corresponding screw terminal.

Typical ratings for a relay are: 1x107 mechanical operations and 5x105 electrical. The high mechanical operations are due to the low current requirements and simple pivot design of the armature. The high electrical switching operation is due to the gold flash contact plating and the wiping-action of the contact points.

The electrical absorption of a coil and the time for the mechanics of a relay to operate is relatively slow when compared with the speed of a solid state device so that a transient can come and go before a relay knows it or can be damaged by it.

Finally, an add-on relay board is inexpensive and rugged enough to withstand the rigors of a glove compartment or tool box. — Contributed by Steve Arnold, president, Advanced Signaling Co. Inc., Arlington, Texas.



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